Pumpe

How to Size a Jockey Pump for a Fire Protection System

Borra Pumps

Size a jockey pump to replace normal system leakage and small pressure losses without meeting sprinkler or hose demand and without repeatedly starting the main fire pump. Determine realistic leakage, system volume and pressure behavior, required pressure, acceptable run time, and the coordinated start-stop sequence. Select a small pump whose curve can reach the intended stop pressure at low flow, then verify that a genuine fire demand produces enough pressure decay to start the main fire pump. Keep the calculation and acceptance record with the final project documents so future tests use the same basis.

Sicherheit und Geltungsbereich: Feuerlöschpumpen und deren Antriebe sind lebensrettende Einrichtungen. Arbeiten an Hydraulik, Elektrik, Diesel, Kraftstoff, Batterie, Druck, rotierenden Geräten, Prüfungen und Betriebsstörungen müssen dem aktuellen genehmigten Entwurf, den Herstelleranweisungen, den geltenden Normen und der zuständigen Behörde entsprechen. Dieser Leitfaden erläutert den ingenieurtechnischen Entscheidungsweg; er berechtigt nicht zu Änderungen vor Ort, Umgehungen oder zum Betrieb durch unqualifiziertes Personal.

Define the jockey pump's job

It maintains normal system pressure after small losses. It is not a substitute for the main fire pump and should not mask material leakage. Treat this as a system condition rather than an isolated component choice. Identify the source of every input, the unit used, the operating condition it represents, and the person responsible for approval. If information is preliminary, mark the assumption and test how the decision changes at a conservative boundary. This prevents a neat calculation from hiding an uncertain water level, pressure, valve position, driver condition, or simultaneous demand.

For jockey pump sizing, verify this section against the selected pump curve, the actual site arrangement, manufacturer instructions, and the current requirements accepted by the authority having jurisdiction. Check the installed condition as well as the drawing because pipe routes, elevations, supports, controls, and access often change during construction. Record the result in a form that can be repeated during commissioning and later inspection. Do not change a safety-critical setting or isolate fire protection without the approved impairment and restoration process.

Estimate normal leakage

Use maintenance history, measured pressure decay, known valve and device leakage, and system condition. Investigate abnormal leakage instead of permanently oversizing the jockey pump. The most useful evidence is measured or approved project data, not a copied rule of thumb. Identify the source of every input, the unit used, the operating condition it represents, and the person responsible for approval. If information is preliminary, mark the assumption and test how the decision changes at a conservative boundary. This prevents a neat calculation from hiding an uncertain water level, pressure, valve position, driver condition, or simultaneous demand.

For jockey pump sizing, verify this section against the selected pump curve, the actual site arrangement, manufacturer instructions, and the current requirements accepted by the authority having jurisdiction. Check the installed condition as well as the drawing because pipe routes, elevations, supports, controls, and access often change during construction. Record the result in a form that can be repeated during commissioning and later inspection. Do not change a safety-critical setting or isolate fire protection without the approved impairment and restoration process.

Understand system volume

How to Size a Jockey Pump for a Fire Protection System — design and installation check
Zu verifizierende Entwurfs- und Installationsdetails für dieses Thema.

Large networks, tanks, and trapped air affect how quickly pressure changes. System compressibility influences cycling but does not create a universal sizing ratio. Review this condition at normal, test, and credible abnormal states before procurement. Identify the source of every input, the unit used, the operating condition it represents, and the person responsible for approval. If information is preliminary, mark the assumption and test how the decision changes at a conservative boundary. This prevents a neat calculation from hiding an uncertain water level, pressure, valve position, driver condition, or simultaneous demand.

For jockey pump sizing, verify this section against the selected pump curve, the actual site arrangement, manufacturer instructions, and the current requirements accepted by the authority having jurisdiction. Check the installed condition as well as the drawing because pipe routes, elevations, supports, controls, and access often change during construction. Record the result in a form that can be repeated during commissioning and later inspection. Do not change a safety-critical setting or isolate fire protection without the approved impairment and restoration process.

Set the required pressure range

The jockey pump must reach the approved stop pressure while its start point remains above the main fire pump start point in the coordinated sequence. The design team should turn this point into a traceable calculation or drawing note. Identify the source of every input, the unit used, the operating condition it represents, and the person responsible for approval. If information is preliminary, mark the assumption and test how the decision changes at a conservative boundary. This prevents a neat calculation from hiding an uncertain water level, pressure, valve position, driver condition, or simultaneous demand.

For jockey pump sizing, verify this section against the selected pump curve, the actual site arrangement, manufacturer instructions, and the current requirements accepted by the authority having jurisdiction. Check the installed condition as well as the drawing because pipe routes, elevations, supports, controls, and access often change during construction. Record the result in a form that can be repeated during commissioning and later inspection. Do not change a safety-critical setting or isolate fire protection without the approved impairment and restoration process.

Praktische Entscheidungstabelle

Sizing input Effect on jockey pump How to verify
Normal leakage Sets required makeup flow Pressure-decay test and history
System volume Affects pressure-change rate Drawings and field behavior
Target pressure Sets required head Approved pressure sequence
Pumpenkennlinie Shows low-flow head capability Manufacturer curve
Check valves Leakage can cause cycling Isolation and leak checks
Messleitung Controls measured pressure Field route and valve position

Check the pump curve

Select against low-flow, high-head operation. Confirm minimum stable operation, shutoff head, motor load, and manufacturer limitations. Treat this as a system condition rather than an isolated component choice. Identify the source of every input, the unit used, the operating condition it represents, and the person responsible for approval. If information is preliminary, mark the assumption and test how the decision changes at a conservative boundary. This prevents a neat calculation from hiding an uncertain water level, pressure, valve position, driver condition, or simultaneous demand.

For jockey pump sizing, verify this section against the selected pump curve, the actual site arrangement, manufacturer instructions, and the current requirements accepted by the authority having jurisdiction. Check the installed condition as well as the drawing because pipe routes, elevations, supports, controls, and access often change during construction. Record the result in a form that can be repeated during commissioning and later inspection. Do not change a safety-critical setting or isolate fire protection without the approved impairment and restoration process.

Limit short cycling

How to Size a Jockey Pump for a Fire Protection System — inspection and commissioning check
Inspektions- und Inbetriebnahmedetails, die vor der Übergabe zu dokumentieren sind.

Review check-valve leakage, pressure-tank function where used, sensing line location, system volume, and the gap between start and stop settings. The most useful evidence is measured or approved project data, not a copied rule of thumb. Identify the source of every input, the unit used, the operating condition it represents, and the person responsible for approval. If information is preliminary, mark the assumption and test how the decision changes at a conservative boundary. This prevents a neat calculation from hiding an uncertain water level, pressure, valve position, driver condition, or simultaneous demand.

For jockey pump sizing, verify this section against the selected pump curve, the actual site arrangement, manufacturer instructions, and the current requirements accepted by the authority having jurisdiction. Check the installed condition as well as the drawing because pipe routes, elevations, supports, controls, and access often change during construction. Record the result in a form that can be repeated during commissioning and later inspection. Do not change a safety-critical setting or isolate fire protection without the approved impairment and restoration process.

Coordinate controls and alarms

Keep the sensing line independent and correctly arranged, protect it from blockage or trapped air, and document controller modes and alarm response. Review this condition at normal, test, and credible abnormal states before procurement. Identify the source of every input, the unit used, the operating condition it represents, and the person responsible for approval. If information is preliminary, mark the assumption and test how the decision changes at a conservative boundary. This prevents a neat calculation from hiding an uncertain water level, pressure, valve position, driver condition, or simultaneous demand.

For jockey pump sizing, verify this section against the selected pump curve, the actual site arrangement, manufacturer instructions, and the current requirements accepted by the authority having jurisdiction. Check the installed condition as well as the drawing because pipe routes, elevations, supports, controls, and access often change during construction. Record the result in a form that can be repeated during commissioning and later inspection. Do not change a safety-critical setting or isolate fire protection without the approved impairment and restoration process.

Commission the sequence

Create a controlled small pressure loss, verify jockey start and stop, then create the approved larger demand and verify main pump start without delay. The design team should turn this point into a traceable calculation or drawing note. Identify the source of every input, the unit used, the operating condition it represents, and the person responsible for approval. If information is preliminary, mark the assumption and test how the decision changes at a conservative boundary. This prevents a neat calculation from hiding an uncertain water level, pressure, valve position, driver condition, or simultaneous demand.

For jockey pump sizing, verify this section against the selected pump curve, the actual site arrangement, manufacturer instructions, and the current requirements accepted by the authority having jurisdiction. Check the installed condition as well as the drawing because pipe routes, elevations, supports, controls, and access often change during construction. Record the result in a form that can be repeated during commissioning and later inspection. Do not change a safety-critical setting or isolate fire protection without the approved impairment and restoration process.

Wie dies sich auf BORRAPUMP-Ausrüstung bezieht

BORRAPUMP liefert technische Pumpenausrüstung für Wasser- und Brandschutzprojekte. Überprüfen Sie die relevanten BORRAPUMP-Produktkonfiguration als Ausgangspunkt, reichen Sie dann den erforderlichen Volumenstrom, die Förderhöhe, die Wasserquelle, den Antrieb, die Leistung, die Steuerungen, die Baustellenbedingungen, die geltenden Anforderungen, die Stückzahl und den Bestimmungsort ein. Die endgültige Auswahl muss auf der hydraulischen Projektbasis und der genehmigten Einreichung basieren; dieser Leitfaden erhebt keinen Anspruch darauf, dass eine Kataloganordnung für jede Jurisdiktion oder jedes Risiko passt.

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Maßgebliche Referenzen

Die folgenden Quellen legen den Normenbereich, den Brandschutzkontext und die Pumpensystemprinzipien fest, die in diesem Leitfaden verwendet werden. Wenden Sie stets die für das Projekt akzeptierte Ausgabe und lokale Einführung an.

Lernvideo

Erzeugen Pumpen Druck oder Fluss?

Bildungshintergrund von Practical Engineering: Erzeugen Pumpen Druck oder Fluss?. Das Video unterstützt das zugrundeliegende ingenieurtechnische Konzept und ersetzt nicht die projektspezifischen Brandschutzanforderungen.

Häufig gestellte Fragen

Can I size a jockey pump as a percentage of the fire pump?

Do not rely on a percentage alone. Use actual leakage, system pressure behavior, the jockey curve, and approved criteria.

Why does the jockey pump short-cycle?

Possible causes include leakage, check-valve backflow, small system volume, trapped air, pressure-tank problems, or narrow settings.

Should the jockey pump handle sprinkler flow?

No. A fire demand must start the main fire pump according to the approved sequence.

Can an oversized jockey pump delay the main pump?

It can mask a growing demand or create poor control behavior, so size and test the complete sequence.

Abschließende Prüfliste

Vor der Freigabe sind die hydraulischen Grundlagen, die Wasserquellenbedingungen, die ausgewählte Pumpenkennlinie, die Daten von Antrieb und Steuerung, die Nenndrücke der Komponenten, die Ventilanordnung, das Prüfverfahren, die Zugänglichkeit, die Entwässerung, die Alarme und das Wiederherstellungsverfahren zu bestätigen. Differenzen zwischen den Zeichnungen und dem installierten System sind zu berechnen. Während der Inbetriebnahme sind kalibrierte Instrumente zu verwenden und Saugdruck, Förderdruck, Durchfluss, Drehzahl, Antriebszustand, Alarme und abweichende Beobachtungen an jedem geforderten Punkt aufzuzeichnen. Die akzeptierten Ergebnisse sind bei den Pumpenraumprotokollen aufzubewahren, damit spätere Inspektionen vergleichbare Werte liefern.